Indo Shell Cast has equipped itself with advanced
technological developments which account for its superior
process of casting and moulding and bulk production.
10 Semi Automatic 4 station shell moulding (PLC controlled)
machines are capable of producing 12000 moulds everyday
which finds its application in casting intricate shaped
hydraulic and automobile components ranging from 0.05
Kg's to 15.0 Kg's.
of +- 0.3mm of these machines when interfaced with
the electronic weighing scales for online weight
measurement enables to study machine capability.
|| Inbuilt Poka – Yoke system
for Pre- Heating and mould curing ensures proper
control of the temperature.
14 semi automatic PLC controlled vertical core shooters
again with Poka- Yoke System to produce complex shell
cores for hydraulic and automobile applications.
||Controls process parameters
such as Sand Shooting Pressure, Sand Investment
time and Sand Curing temperature.
4 medium frequency, one ton capacity induction furnaces
with 8 crucibles melt nearly 2000 tons of metal every
with Spectrometers and Melt lab
Indo –Shell cast produces sumptuous molten
metal for various applications.
||Standards and Normalization
(also called Spheroidisation) is carried out through
PLC controlled sophisticated used wire magnesium
At Indo- Shell Cast, quality starts right from the
selection of the resources. Aided by stringent quality
checks and controls in every stage of the process, the
Process drastically reduces the risk of final inspection,
enabling mitigation of the quality costs.
Some interesting highlights of our
Quality Control Process:
element analyzer), melt lab, image analyzer , ultrasonic
velocity meter- Ensure metallurgical superiority
of the castings
||VTM’s and various hardness
testers ensure conformity of mechanical properties
of the casting.
||Emm, Height master, Profile Projector
and other conventional measuring instruments ensure
dimensional accuracy of the castings.
||Similarly Millipore checks enable
cleanliness of the casting.
||Soundness of the castings is measured
by Ultrasonic Flow detectors, Gamma ray, X- ray
and magnetic particle testing.
At Indo Shell Cast, Superior Products, Sound Quality
Control Process matches with Excellent Delivery Systems.
Packaging is custom designed to suit the specific requirements
of the domestic and international supplies.
Many crucial factors like Seaworthiness, Shelf life,
Rust Prevention, Pest Control, Termite Control, Size
of the package, Handling systems at customer end are
considered to ensure proper delivery.